CLIPCON - Concertina Razor Wire Producing Machine

Unlike conventional machinery, CLIPCON 3 performs all processes of concertina razor wire production and saves your precious labour force.

As the raw materials flow through CLIPCON 3, it automatically forms, hoops and tighten clips onto them with 100% accuracy. After the desired “clipped bundle” has been formed, it automatically cuts and seperated the upstream from the rest.

Save you labour and reduce your costs! Boost your production and profit! Join I4.0 revolution and head-off your rivals with CLIPCON 3!


  • Coil Diameters: 450, 600, 750, 916, 960, 1015 mm (Ask for custom diameters)
  • Wire Type: 2.5 mm (Ask for different diameters)
  • Razor Type: BTO-10 & BTO-22 (Both in same machine)
  • Clips Type: Single clip, as described in EN8745
  • Wire, Razor of Clips Material: Galvanised or Stainless Steel
  • Coils per Bundle: 2 – 57 (Ask for additional coils)
  • Clips per Circumference: 3 – 5
  • Supply Voltage / Air Pressure: 380 VAC / 7 bars
  • Weight: 1000 kg
  • Dimensions: W:3800, D:1900, H:2100 mm (with decoilers)

Production Metrics


  • Automatic Operation: PLC controlled operation. Automatically performs all necessary steps of Concertina Razor Wire production.
  • Ease of Operation: Touch panel (HMI) controlled software, ease of mechanical configuration of machine for different diameters of end product.
  • Versatility: BTO-10 & BTO-22 production in same machine. Also it can solely be used for winding operations.
  • Robustness: Automatic lubrication of bearings, hardened wear parts, quality metal coating and paintings, etc.
  • Compactness: Weights 1000 kgs and fits into a 3800 x 1900 x 2100 mm space including decoilers.
  • Production Analytics: Provides daily and monthly production analytics.
  • High-End Standard Equipment: FESTO, SIEMENS, SKF, etc.


  • Eliminates clipping labour
  • Reduces operator labour
  • Reduces labour and operational costs
  • Reduces scrap by product standardization
  • Reduces work accidents
  • Increases production
  • Increases profitability
  • Superior return-on-investment